What Are The Differences Between Semi-Automatic And Automatic Labeling Machines?
According to the names, it goes without say that the automatic label applicator will be faster compared to the semi-automatic one. It is worth noting that there are other differences of the two label applicators apart from speed. Considering the design of the label applicator, the types of packages you want to label, the types of labels you use and the speed of your line of production will enable you to choose the ultimate machine. Both types of machines have automatic label application and the difference comes in with how they are activated and loaded. A semiautomatic applicator is used in applying labels to lined up containers.
Hand-loading the machine is done for small batches of small products, fast labeling is achieved by incorporating it in your production line. Application of the label is achieved through a worker operating a switch or a connected machine to trigger the semi-automatic machine. On the other hand, automatic applicators will have a system for positioning the containers to be labeled. To enable the container be labeled multiple times, there are automatic machines that can reposition them severally. Balancing the up-front costs of the machine with its operating costs while considering the flexibility will help in choosing the best equipment.
Semi-automatic machines are less cheaper compared to automatic ones which cost tens of thousands. You will have increased operation costs with the semi-automatic since you will need to have an employee at hand to operate the machine. The human intervention needed by fully automatic machines is less such as calibration. Semi-automatic labeling machines are constrained to one type of container, such as either rectangular or oval only. In existence are different models of semi-automatic machines for labeling various containers like wine bottles, cosmetic containers and e-liquid bottles.
If the machine is more specialized, less time will be required to set up. The benefit of automatic labeling machines is that they accommodate a wide range of products and they will allow you to change shapes and sizes of the containers on the production line. Configuring the machine for different containers and label will take some time. Semi-automatic are designed in a manner that allows them to apply one label. This machine can be used to apply several labels with clever design of the spool.
However, the added positioning will lead to an increased rate of labeling errors. The label position will be detected by the sensors that are fitted on the machine. The best sensors for plastic, foil and paper labels are the light ones. When selecting between the two designs, speed is not very important. In the market, there are types of semi-automatic machines that have the same rate as automatic label applicators. You should bear in mind that automatic achiness are often used for high-speed production. The type of container and the label size will determine the application rate of semi-automatic label applicators.